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THE

Cloth, 316; Paper covers, 216. (Postage, 4d. extra).

THE WHEAT PROBLEM:

Based on Remarks made in the Presidential Address to the British Association at Bristol in 1898.

REVISED WITH AN ANSWER TO VARIOUS CRITICS

By SIR WILLIAM CROOKES, F.R.S.
SECOND EDITION.

WITH PREFACE and additional chapter, BRINGING THE
STATISTICAL INFORMATION UP TO DATE.

With Two Chapters on the Future Wheat Supply of the
United States, by MR. C. WOOD DAVIS, of Peotone,
Kansas, and the HON. JOHN HYDE, Chief Statistician
to the Department of Agriculture, Washington.

OPINIONS of the PRESS.

"The appearance of the papers in this convenient form will be welcome to everyone who appreciates the importance of the problem."-Scotsman.

"In this bulky volume Sir William reproduces the gist of the sensational Bristol Address, and supplements it with carefully prepared answers to his chief critics and confirmatory chapters on the future wheat supply of the United States."-Morning Post. has propounded problem which in the next century [written in 1899] is bound to engage the close attention not merely of agricultural experts, but of economists and statesmen."-Speaker.

"Sir William Crookes

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New regulations regarding the dispatch of printed matter to all European countries and their colonies and dependencies in Africa and America, except France, Russia, and Italy, and British, French, or Italian territory; neutral countries of America; and British and allied subjects interned in enemy countries, came into force on July 1.

Newspapers, magazines, books, and all printed matter save trade circulars must be posted direct from the offices of the publishers or newsagents who have obtained the necessary permission from the War Office.

The Publisher of the CHEMICAL NEWS has obtained the -equired permission of the War Office, and he will forward copies direct from the Office to any neutral country on receipt of instructions.

THE CHEMICAL NEWS.

VOLUME CXV.

EDITED BY SIR WILLIAM CROOKES, O.M., D.Sc., F.R.S., &c.

No. 2980.-JANUARY 5, 1917.

SYNTHETIC CHEMISTRY AND THE RENASCENCE OF BRITISH CHEMICAL

INDUSTRY.*

By Prof. GILBERT T. MORGAN, F.R.S.

In attempting at very short notice to deliver this Inaugural Address it becomes my pleasant duty to congratulate the Chemical Society of the Royal College of Science on reaching its twenty-first anniversary. This year the Society attains its majority, for it was founded by our Emeritus Professor, Sir William Tilden, in the autumn term of 1895. It was my privilege to be a foundation member and to serve on the first committee. Moreover, I had the honour of reading the first paper before the Society; this communication being entitled "Artificial Colouring Matters."

£200,000,000 sterling could not be carried on as usual wing to stoppage in the supply of German dyes. Considerable enterprise and capital, both private and govern. mental, were diverted towards establishing means for coping with the dye famine. The situation at present is much easier, but considerable leeway has still to be made before our dye producers can hope to face G.rman competition on equal terms. Considering the many adverse circumstances remarkable progress has been made. Dyes are now being manufactured of which, at the outbreak of war, nothing was known beyond the designedly incomplete details of patent specifications filed by the German discoverers and makers.

ducts.

It is worthy of note that Great Britain was not alone in this quandary as regards dyes and their intermediate proOther dye-using nations, such as France, Italy, Russia, the United States, and Japan, had all been depen. dent on German supplies, and have had to adopt equally strenuous means to produce dyes for themselves.

Another circumstance has arisen out of the war which

The intervening twenty-one years have brought many changes, both to individuals and to the college. In 1907 the chemical department left the old buildings in Exhibition Road and took up its abode in the palatial edifice makes it certain that all progressive industrial nations will opposite the Imperial Institute. Affiliation of the Royal make every effort to develop a home production of College of Science with the Imperial College of Science colouring matters. The urgency of this matter lies in the and Technology led to further developments in the direction fact that a well organised coal-tar products industry is an of applied chemistry. These developments would doubt- essential part of any modern scheme for national defence. less have proceeded along evolutionary lines when the The second chemical war crisis arose over the shortage of war came to alter radically in all directions our ideas con-high explosives. This shortage, which existed among the cerning the relative importance of the value of various Allies only and not in the two Central European Powers, scientific pursuits. "It's an ill wind that blows no one was due to lack of enterprise in the working up of any good," and the war has so far done British chemical coal-tar products. What had long been known to expert workers one good turn in demonstrating their supreme chemists was ignored by the allied nations and their Governnational importance to an apathetic public. This re ments, namely, that the coal tar products are not only the cognition, although not so complete or so generous as it basis of synthetic dyes but also of high explosives. might be, is nevertheless very manifest. Accordingly, a nation destitute of the coal tar industry cannot nowadays be self contained and independent in matters of national defence. Such a nation can only furnish men; their ammunition must be obtained elsewhere from allies or neutrals. In the first year of the war, while the Allies were all more or less in this predicament, Germany was able swiftly to divert the extensive plants of her huge colour factories to the manufacture of high explosives.

From the chemical departments of this and other colleges of science bundreds of the most public spirited and most enterprising students have gone into the ranks of the special brigade of the Royal Engineers, into explosive works, and into other factories dealing with munitions of war. Many have made the supreme sacrifice for their country's cause, and their survivors are all working willingly and cheerfully under very trying circumstances.

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The interdependence of these two branches of chemical manufacture, high explosives and synthetic dyes, is, prospects of industrial chemistry as a career for scientifi therefore, of cardinal importance in considering the cally trained men and women.

coal-tar chemistry has again become the Tom Tiddler's It is fashionable at present to think that the domain of ground which it was during the epo h ushered in by the discoveries of Perkin (1856) and Verguin (1859), who prepared respectively mauve or aniline purple and magenta

• Synthetic Chemistry and Renascence of British Chemical Industry.

or aniline red. It is true that behind the barrage of the naval blockade tremendously inflated prices are being obtained for quite ordinary dyes, so that any chemist with a small capital devoted to the manufacture of one or two coal-tar specialities can reasonably expect to gain a very high return for his outlay. Moreover, the needs of the larger firms engaged in dye production or in the manufacture of high explosives are so great that their principals are willing to take into their employment almost anyone who can wave a test-tube in a Bunsen burner, the rates of remuneration being considerably higher than those offered before the war to well-trained chemical graduates.

These halcyon days for the coal-tar chemist will not continue very long after the cessation of hostilities. Since it has been proved to the hilt that a well organised coaltar industry is essential for purposes of national defence, one may assume with considerable confidence that the leading nations of the world will each cultivate to the utmost the manufacture of coal-tar products, including dyes. Consequently the dye users will be largely supplied by dye-makers of the same nationality. Only dyes of superlative quality or exceptional properties will find foreign markets across the various tariff walls. Com petition for the neutral markets of non-producers will be as severe as ever it was before the war. Success will come to those dye-makers and to those producers of other fine chemicals who will use the most scientific methods of investigation and development. These advantages can be secured only by the employment of large staffs of well. trained chemists.

Hopes are being entertained in this country that the trade in fine chemicals will be fostered and protected by a boycott of German products. This idea is as fallacious psychologically as it is economically. For a long time after the war Germans will be very unpopular among peoples of the Allied nations, who will be averse to social intercourse with them. But this sentiment will not suffice to hinder trading relationships. If enemy manufacturers have something desirable for sale they will get it sold. The only way to boycott German goods is to improve on them in either quality, price, or both. The following hypothetical cases may serve to crystallise opinion. German chemists and chemico-thereapeutists excel in the production of useful synthetic drugs, and already before the war Wassermann had announced that certain preparations of selenium and tellurium appeared to have a restrictive action on malignant tumours. It is, at least, quite conceivable that German workers may be the first to hit upon a cure for cancer. Are we going to see our dearest relatives and our best friends die of this scourge when they might be saved by a German remedy? Similarly, it may be found in the future that the retention of our great textile industries might depend on the use of some German dyeing process. In such a case it would be national suicide not to utilise the invention, even though of enemy origin.

College Training of Industrial Chemists.

I believe that in the future the prizes of the chemical profession will be greater, but the competition keener than has hitherto been the case. How then should the chemical student prepare for the strenuous struggle? His training should be centred on obtaining a wide practical knowledge of analytic and synthetic chemistry. It is unnecessary that the student should specialise while at college in the branch to which he will afterwards devote himself in the works or research laboratory, but it is essential that his training should have given him that particularly chemical outlook which is sometimes called the chemical instinct." Throughout his college career the chemical student should strive at increasing perfection in the art of preparing, purifying, and analysing chemical compounds and their component elements. He should become acquainted with the physical properties of these chemical substances and the employment of these proper

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CHEMICAL NEWS,
Jan. 5. 1917

ties in the identification, separation, and purification of chemical entities. So far as time permits he should learn something of the industrial application of these materials. But all this work should be carried out from the standpoint of molecular constitution, and the student should accustom himself to visualise in space the arrangements assumed to obtain in the molecules of the substances under examination.

Three or four years of this training should endow the chemical student with a liberal measure of the laboratory arts. He should be ready to make the most difficult preparation with the utmost economy of time and material and should be able to identify his products with precision by analysis or other methods of physical or chemical diagnosis.

Since the object of this college training is to produce a chemist capable of initiating the manufacture of chemical products on a commercial scale, it has been suggested that the student's work should include courses on engineering and machine design. This addition would certainly render more harmonious the future relations of the industrial chemist with his works' colleague, the engineer. But even assuming that the student spent eight years over his college training, taking the first four years in chemistry and the second four in engineering, or vice versâ, it is very improbable that he would become endowed with the dual set of qualifications which would justify his designation as a chemical engineer. By a chemist I mean a scientific worker who can undertake original research in chemistry. Similarly, an engineer is one who is qualified to apply his originality to problems of engineering. It is very rarely that one finds an individual so gifted as to be able to undertake, with any reasonable chance of success, original investigations in both these fields of scientific activity. The so-called chemical engineer is very frequently a chemist among engineers and an engineer among chemists: Jack of both trades; master of neither.

The difference between chemist and engineer is far deeper than any differentiation induced by training; it is temperamental.

The chemist and engineer represent two entirely different types of mind, the analytical and the constructional. To the individual possessed of the former mental attributes a year spent in chemical research would be far more beneficial than one spent in engineering. The research year would develop still further his chemical instinct; the same period devoted to machine design or to mechanical problems would not convert him into an engineer.

In Germany the research qualification has always been regarded as essential to the attainment of a chemical degree. Here in this country a lot of nonsense has been talked and written about the undesirability of synthetic researches leading to the addition of new compounds to an already swollen total of known chemical substances.

This objection, which is stated with uncompromising frankness in the following passage taken from an English work on organic chemistry published a few years ago, represents what I term Malthusian chemistry, a school of chemical thought which supposes that progress in chemistry is best attained by restricting the output of new chemical compounds.

"Since the time of Kekulé organic chemistry has been for the most part a synthetic science. At the present day considerably over a hundred thousand organic compounds are known, and one need not have the least hesitation in saying that if 70 per cent of them had never been synthesised we should not feel the lack of them to any appreciable extent. The reason for this enormous flood of synthetic material is to be found in the German University system; for since, under the German regulations the degree in chemistry is granted only on the results of original research, it follows that every Ph.D. represents so many new compounds-at least, as a general rule. But these do not include all the forces leading to the steady pursuit of the synthetic branch. The great German dye industry employs in itself an army of chemists, and from

CHEMICAL NEWS Grain-grow.h in Deformed and Annealed Low Carbon Steels.

Jan. 5, 1917

them also flows a steady stream of new compounds. The Bame may be said of the explosive manufacturers and the firms which produce synthetic drugs."

The creed of Malthusian chemistry has obtained so much support among British chemists that it is worth while to analyse the quoted passage with the object of disclosing its fallacies.

It may first be asked why have German Universities as a general rule-decided to give the Ph.D. degree in chemistry to candidates working through an "Arbeit " which represents crudely so many new compounds? The answer is that as a result of long experience the German chemical authorities have decided that this system is the best way of teaching a young chemist his job. The particular group of substances selected is immaterial. At one University it will be polypeptides, at another unsaturated fatty acids, at a third organic arsenicals, at a fourth the colouring matters of flowers, and so on. The utility of the system is that the candidate for the doctorate is receiving a thorough training in the laboratory arts. He learns a great deal about chemical synthetic processes, oxidation, reduction, halogenation, hydrolysis, and many other diverse types of condensation and general reactions. He has to make use of different processes for separating and purifying synthetic products, checking the result of his work by appropriate analytic methods. Over 90 per cent of the successful candidates are destined to take up posts, either in the large coar-tar colour works or in other factories dealing with fine chemicals. Their academic training carried out in the manner just mentioned fits them for their life work in a chemical factory where the output of new substances continues at an accelerated speed. The answer to the enquiry why should this be so is very simple. In the long run it pays chemical factories to prepare and examine hundreds of new substances. Occasionally a new product arises with useful properties, and then the sale of this substance pays with a good margin of profit for all the expensive researches lavished

on the other substances.

The following table, compiled by Dr. Wahl, the eminent French expert on colour chemistry, shows that it pays to

employ large staffs of chemists, who are employed chiefly in making new compounds :

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Company

24 24 25

3555 26 26 27 27 27 30

7889 18 18 24 24

55 1800 12 15 18 18

29

20

The discovery that phenyldimethyl-iso-pyrazolone (antipyrine) had useful physiological properties was an accident. The firm of Meister, Lucius, and Brüning, who exploited this invention, must have spent large sums in researches on the pyrazolone series. Out of these they obtained another useful compound-the drug, pyramidon dimethylamino-antipyrine-and the profits on the sales of these two medicaments more than recompensed them for their outlay.

GRAIN GROWTH IN DEFORMED
AND ANNEALED LOW CARBON STEEL.*
By RALPH H. SHERRY, M.A.

3

CONSIDERABLE attention has been given in recent years to the phenomenon of coarse crystallisation or grain-growth in pure iron and. low-carbon steels permanently deformed and annealed. While grain-growth may occur in certain other metals and homogeneous alloys, under similar conditions, iron is worthy of special attention because of certain physical properties influencing grain-growth which it possesses, and more particularly because of its extensive use commercially.

Not a little difficulty has faced workers in such materials as sheet, wire, cold-drawn bar stock, and pressings of low carbon steel. From time to time mysterious epidemics of brittleness in the material would be encountered, breakage occurring under ridiculously small stresses, accompanied by coarsely grained fractures. Annealing often seemed to aggravate the difficulty. Material which passed safely through the various fabricating processes was often put into service under a shroud of fear that it would "crystallise in service."

Fortunately, most of the factors determining these irritating conditions have gradually become known, and it is the purpose of this paper to state the results of a rather extended investigation covering the subject, and to explain the conditions under which grain-growth occurs. Methods will be suggested by which this trouble may be prevented or cured in general, and for each material investigated in particular, and general conclusions with regard to the phenomenon noted in the investigation will be given.

Historical.

The occurrence of coarse crystallisation in low-carbon steel at low temperatures was first mentioned by Stead (Journal of the Iron and Steel Institute, 1898, ., 145), who observed it "in certain steels and pure irons, originally of fine grain, produced by fcrging or certain heat treatment," when annealed between 500° C. (930° F.) where where the growth was more rapid. Annealing at 700° C. slow growth occurred. and at 600-750°C. (1110—1380° F.), (1290° F.) for a few hours produced exceedingly coarse grains. Grain-growth was also observed in sheets containing o'05-012 per cent carbon. One peculiarity noted was that grain-growth was never observed in sheets of a gauge less than 18 (Stead, Idem. 1898, ii., 137). Experiments to produce the structure at will were not invariably successful.

Charpy (Comptes Rendus, cli.) showed that a coarse granular structure could be produced in steel low in carbon and phosphorus by pressing the material in a screw plate, and subsequently annealing at 700° C. (1290° F.). He obtained grains about ten times the original size; by proper selection of the annealing temperature and time extremely large grains could be produced.

Sauveur produced the same condition in low carbon steel, deforming the metal by tension, compression, bending, and in the Brinell hardness testing machine, subsequently annealing his specimens below the thermal critical range ("Note on the Crystalline Growth of Ferrite below its Thermal Critical Range," Proc. Sixth International Congress for Testing Materials, 1912, vol. xi.). The existence of three zones of crystallisation corresponding to the amount of strain was observed. Sauveur came to the conclusion that a definite or "critical" strain It may be said that much of this synthetic work is inaccurate and superficial. That criticism may be levelled was necessary in order to produce grain-growth on against pioneers in all branches of human endeavour. annealing. In other investigations the strain necessary Explorers, who risk health and fortune and frequently give to produce grain-growth has been found to cover a rather The narrow limits noted by Sauveur are their lives, in disclosing the secrets of hidden continents, are not always topographically impeccable, but their enter- probably due to his use of annealing temperatures altoprise paves the way for more cautious and accurate carto-gether below the thermal critical range. Chappell (Fourn. Iron and Strel Inst., 1914, i., 460) graphers. The work of pioneers is essential and its crudities are atoned by daring and originality. investigated the phenomenon in somewhat the same way (To be continued).

wide range.

* A Paper read before the Faraday Society, December 18, 1916.

as Sauveur by means of Brinell impressions and by press ng, by gradual stages, a single groove along the centre of a bar and sectioning the bar along the groove. (A very complete bibliography of the subject of the deformation of iron will be found in Chappell's article). For greater convenience in handling, grooves were also impressed at intervals across the bar. These bars were heated at one end in a furnace, the other end being kept cool in the air, care being taken to insure a regular fall of temperature along the bar, thus permitting the study of the temperature variable. In order to determine the quantitative effect of deformation, tension to fracture was applied to tapered bars, which were then annealed at various temperatures. The effect of deformation at high temperatures was investigated, and exceedingly coarse grains produced by subjecting the material to stress at 870° C. (1600° F.), and then annealing at about 850° C. (1560° F.). No occurrence of coarse crystallisation was noted in annealed colddrawn wire, this condition being produced only in pure iron that had received local deformation. It is stated, however, that the negative result is probably due to the wire having been strained beyond the limiting range. The effect of bending under shock was also tested. In cases of local deformation Chappell notes the existence of three zones after annealing within a certain range; one representing a high degree of deformation in which there is no appreciable change in the crystals, a central zone of moderate deformation in which there is a large crystalline growth, and a third zone of little or no deformation in which there is no growth, a result which corresponds closely to that obtained by Sauveur. It is stated that the highly deformed inner zone is not one in which no change takes place on an nealing, but a zone in which the recrystallisation takes place at a lower temperature than that of the outer zone. With regard to the quantitative effect of deformation and the temperatures within which recrystallisation occurs, Chappell states that "plastic strain in practically every degree produced recrystallisation on annealing below A3." and also that, "given sufficient time the major part of the recrystallisation is complete at 700-750° C.. and in its incipient stages may commence as low as 350° C." The influence of carbon, according to the investigation, is to restrict the size of the crystals devel ped, and to make a higher degree of stress necessary to produce growth, and also to lower the temperature at which the gross crystallisation is destroyed. This conclusion was arrived at as a result of the examination of a bar of 0.30 per cent carbon steel, which was turned down into a double cone-shaped test-piece, similar to the tapered tensile test pieces mentioned. This bar was then partially decarbonised by ore annealing, and after cooling was pulled to fracture and sectioned down the centre. One half was then heated at progressively higher temperatures between 600° and 900° C. by 50° intervals, thus permitting a study of the effect of the three variables, carbon, strain, and temperature, with one test-piece.

Some years ago the writer had occasion to investigate the occurrence of coarse crystallisation in low-carbon steel in various commercial forms, and published a brief account of part of this work (Sherry, "Metallurgical and Chemical Engineering," October, 1912, p. 666). This investigation has been continued with several commercial varieties of cold-worked low-carbon steel, largely under commercial conditions.

The materials investigated were hot-rolled rod, cold-drawn wire, hot and cold rolled sheet, cold-rolled strip, colddrawn tubing and pressings, the principal commercial forms of low-carbon steel in which coarse crystallisation occurs. The effects of forging hot and cold were investigated on a small scale by the use of a hand hammer on small test-pieces. The quantitative effect of permanent deformation received special attention.

Conditions under which Grain-growth occurs. The formation of coarse grains in low-carbon steel will follow the action of a limited amount of stress exceeding

the elastic limit, or, in other words, limited permanent deformation, and subsequent annealing within certain temperature ranges. This has been confirmed by all investigators of this phenomenon. In the writer's earlier investigations certain other phenomena depending upon the quantitative effect of permanent deformation were observed, and have been confirmed by the later investigations. On varying by narrow steps the amount of applied stress within the range mentioned, it was noted that the less the permanent deformation the greater was the grain-size on subsequent annealing. Within the limiting range of strain and near the lower limit there seems to be definite or "critical" strain, below which the range of temperature within which grain-growth will occur is limi ed by the Ari, Ar2 thermal critical points, about 690° and 780° C. (1275° and 1435° F.). When the material is strained beyond this point, the annealing range is considerably extended. falling between about 650° and 900° C. (1200° and 1650° F.). The moderate graingrowth occurring below 650° C. (1200° F.) noted by other investigators was not found in this investigation. This "critical" strain mentioned has not been definitely observed by other investigators, although Chappell's statement mentioned (that the highly deformed inner zone is not one in which no change takes place on annealing, but a zone in which the recrystallisation takes place at a lower temperature than that of the outer zone) may be taken as partial confirmation of its existence. The quantitative effect of strain on the grain size has also been partly confirmed by Chappell's work.

Standards of Measurement.

In order to study the effect of permanent deformation quantitatively it was necessary to find some fairly accurate and convenient standard of measurement, direct if possible, but at least relative. Measurement of the stress applied beyond the elastic limit is of course d rect, but is applicable only when applied in tension or compression in such a way that this may be determined, and, in commercial cases particularly, offers neither a convenient nor a practical standard. On this account the more convenient and relatively accurate reduction of area was adopted. accuracy in a large number of commercial operations, as, This can be determined easily and with reasonable for instance, the rolling of strip steel or the drawing of wire, where the measurement of the applied tensile stress would be impossible. As it is necessary to exceed the tion of area, with its origin at the elastic limit, is also a elastic limit in order to produce grain-growth, the reducmore relatively accurate standard of measurement. discussed are typical, the nature of the strain may be so complicated that no simple standard of measurement will standard must be adopted. In many such cases, however, serve to define it, and some purely relative and empirical the reduction of area will serve as a basic standard.

In

certain cases, of which some pressing operations to be

Experimental Operations.

Forging and Hot Rolling.-A number of samples of hot-rolled rod of about half inch diameter, found to be fine-grained after annealing within the critical range, were forged under widely varying conditions, annealed, and examined. The forging was carried on by means of a hand hammer, and all the samples were finally annealed at 700° C. (1290° F.). Certain samples were heated to temperatures above 900° C. (1650° F.) and hammered; the temperature at which work ceased was estimated by some approximate means, such as colour in semi-darkness or by the scorching effect on wood. Other samples were hammered cold. Where grain-growth was found it was usually confined to a narrow area about one-sixteenth in. wide at the periphery of the piece. As nearly as could be determined by the rather crude method of measurement, no grain-growth occurred unless the rod was forged below a temperature somewhere between 650° and 750° C.

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